Ford Motor Company is recalling more than 412,000 Explorer SUVs after federal safety officials determined a suspension defect could increase the risk of a crash.

According to the National Highway Traffic Safety Administration (NHTSA), the recall affects 2017–2019 Ford Explorer models equipped with a rear suspension toe link that can fracture while the vehicle is in motion. A broken toe link can cause drivers to lose steering control, creating a significant safety hazard.

Ford estimates that roughly 1% of the recalled vehicles may have the defect. Drivers might notice clunking noises, unusual handling, or a misaligned rear wheel before a failure occurs. The automaker has confirmed two accidents worldwide potentially linked to the issue but reported no known injuries.

This action expands a previous recall issued under NHTSA campaign number 21V537. Ford’s internal review group reopened the investigation after federal officials received multiple complaints from owners describing sudden loss of directional control.

Owner notifications are expected to begin March 9. Dealerships will replace the rear toe links at no cost to vehicle owners. Ford customers with questions can contact the company’s service line at 1‑866‑436‑7332.

The recall comes after a record year for Ford, which issued 103 safety recalls in 2025, the highest annual total in the company’s history.